Daikin India, a global leader in air conditioning and cooling solutions, has built a reputation for cutting-edge technology, energy efficiency, and sustainability.
With its commitment to delivering high-quality HVAC (Heating, Ventilation, and Air Conditioning) solutions, Daikin continually invests in infrastructure to maintain its industry leadership.
One such investment involved addressing a critical need at its advanced manufacturing facility in Neemrana, Rajasthan. The challenge? Ensuring seamless and energy-efficient water storage for chilled water in a region known for its extreme temperatures.
Beltecno worked with Daikin to solve this challenge by providing insulated water storage tanks. These tanks were specially made to support Daikin’s operations and sustainability goals.
This blog delves into Daikin’s requirements, the solution provided by Beltecno, and the benefits this collaboration has brought to the Neemrana facility.
About Daikin India
Daikin India, a subsidiary of Daikin Industries Ltd., leverages advanced Japanese technology to cater to the dynamic needs of the Indian market. As a pioneer in energy-efficient HVAC systems, Daikin has a strong presence across India, underpinned by its state-of-the-art manufacturing units.
The Neemrana Plant: A Sustainability Benchmark
Located in Rajasthan, the Neemrana facility stands as a testament to Daikin’s commitment to innovation and environmental responsibility. As a hub for developing HVAC solutions, the plant operates under rigorous standards to ensure sustainability and efficiency.
However, operating in a region with high ambient temperatures posed unique challenges, particularly for water storage systems that are vital to the plant’s cooling processes.
The Challenge: Finding the Ideal Water Tank to Meet Specific Requirements
Water plays a critical role in Daikin's manufacturing processes, particularly in the production of HVAC systems. At the Neemrana facility, chilled water storage was essential for ensuring smooth operations and meeting production targets.
However, the existing water storage system presented several inefficiencies:
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Thermal Losses: Poor insulation leads to significant temperature fluctuations, increasing energy consumption.
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Durability Issues: Traditional tanks were prone to corrosion, resulting in frequent repairs and reduced lifespan.
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High Maintenance: Regular maintenance caused disruptions and unplanned downtime.
Specific Requirements
To overcome these challenges, Daikin sought a modern water storage solution with the following features:
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Maintains stable temperatures and minimizes energy loss, ensuring optimal performance and operational efficiency.
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Offers durability and resilience, capable of withstanding harsh conditions without the need for frequent maintenance.
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Supports eco-friendly operations in line with Daikin’s commitment to energy efficiency and environmental responsibility.
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Tailored storage solutions meet the plant’s unique demands and specific climatic conditions, enhancing functionality and operational effectiveness.
The Beltecno Solution: Insulated Stainless Steel Panel Tanks
Beltecno, a trusted name in stainless steel tank manufacturing, stepped in to provide a tailored water storage solution. After a detailed assessment of Daikin’s requirements, the team proposed an innovative design featuring insulated water storage tanks that combined durability, efficiency, and sustainability.
Beltecno Delivered two Insulated Stainless Steel Panel Tanks:
- 180KL Tank: Designed for large-scale chilled water storage, ensuring an uninterrupted supply for the plant’s main operations.
- 8KL Tank: A secondary tank that met auxiliary water storage needs, adding flexibility to the system.
Features of the Tanks of Beltecno
1. Advanced Insulation Technology:
The tanks feature high-grade insulation to prevent thermal losses. This advanced insulation slows down the rise in water temperature, maintaining the desired temperature.
2. Corrosion-Resistant Stainless Steel:
Constructed with SS 304, the tanks offer superior resistance to corrosion, extending their lifespan and reducing maintenance requirements.
3. Modular Design for Easy Installation:
The panel construction of the tanks simplified transportation and on-site assembly, minimizing installation time and disruption to Daikin’s operations.
4. Eco-Friendly Materials:
Stainless steel is a sustainable and recyclable material. Its non-toxic properties make it ideal for storing chilled water hygienically and safely.
Customisations for Daikin
Beltecno customized the tanks to address the specific challenges posed by the Neemrana plant’s environment. Adjustments included:
- Insulation thickness is tailored to Rajasthan’s high ambient temperatures.
- Structural reinforcements to handle large volumes of water and operational demands.
Seamless Execution and Installation
Beltecno’s team collaborated closely with Daikin’s engineering staff to ensure a smooth execution process. Key highlights of the project implementation include:
1. Efficient Installation:
The modular design of the tanks allowed for quick on-site assembly, minimizing disruption to the plant’s operations.
2. Quality Assurance:
All components underwent rigorous testing to meet international standards, ensuring reliability and performance.
3. Timely Delivery:
Despite a tight schedule, Beltecno ensured that the tanks were delivered and installed on time, helping Daikin maintain its production timeline.
Why Insulated Water Storage Tanks Are Essential for Daikin
Industries like HVAC manufacturing rely heavily on efficient water storage systems to support critical processes. Insulated water storage tanks offer unparalleled benefits by:
- Maintaining temperature stability is essential for processes that depend on chilled or heated water.
- Reducing energy consumption, directly impacting operational costs.
- Offering superior durability and corrosion resistance, making them ideal for challenging industrial environments.
For industries operating in regions with extreme temperatures, such as Rajasthan, insulated tanks are not just an option—they are a necessity.
Outcome and Benefits: Revolutionizing Daikin's Water Storage System
The installation of Beltecno’s insulated water storage tanks has transformed water storage at Daikin’s Neemrana plant. The benefits extend beyond operational efficiency, reflecting Daikin’s broader goals of energy conservation and sustainability.
1. Improved Energy Efficiency
The tanks’ advanced insulation has dramatically reduced thermal losses, ensuring that chilled water remains at optimal temperatures. This has resulted in substantial energy savings and lower operational costs.
2. Enhanced Durability
The use of corrosion-resistant stainless steel has eliminated frequent repairs and replacements, providing a long-lasting solution with minimal maintenance requirements.
3. Alignment with Sustainability Goals
As an eco-friendly and recyclable material, stainless steel supports Daikin’s commitment to environmental responsibility. By reducing energy consumption and waste, the tanks contribute to a greener manufacturing process.
4. Operational Reliability
The consistent and reliable supply of chilled water has eliminated process disruptions, allowing Daikin to achieve smoother production cycles and meet its operational targets.
5. Cost-Effective Solution
While the upfront investment in stainless steel tanks may be higher, the reduced energy costs, maintenance needs, and extended lifespan make it a cost-effective choice in the long run.
Conclusion
The partnership between Daikin India and Beltecno underscores the importance of customized solutions in addressing complex industrial challenges. By providing high-capacity insulated water storage tanks, Beltecno has not only improved operational efficiency at Daikin’s Neemrana plant but also supported its sustainability goals.
This collaboration reflects the shared values of innovation, quality, and environmental responsibility. As industries evolve and the demand for efficient water storage solutions grows, Beltecno remains a trusted partner for businesses seeking reliable and eco-friendly options.
If your organization faces similar challenges, our team at Beltecno is ready to deliver customized stainless steel tank solutions designed for durability, energy efficiency, and sustainability.
To learn more about how insulated water storage tanks can elevate your operations, Contact Us today!